Description
An Advanced Diploma in Production-Press Tool and Die Maintenance is a specialized program that equips students with the skills and knowledge necessary to work in the manufacturing sector, specifically focusing on the maintenance and repair of press tools and dies used in various production processes. This program is ideal for those looking to pursue a career in tool making, manufacturing engineering, or mechanical maintenance.
Course Details:
Duration: Typically 1 to 2 years, depending on the institution and specific program structure.
Eligibility: Candidates usually require a high school diploma or equivalent; background in mechanical engineering or related fields can be advantageous.
Mode of Study: Offered in full-time, part-time, or online formats, combining theoretical instruction with practical training.
Curriculum:
The curriculum for an Advanced Diploma in Production-Press Tool and Die Maintenance generally covers the following key areas:
1. Introduction to Tool and Die Making
Fundamentals of Tool and Die Making:
Overview of the tool and die making process, including types of tools and dies used in manufacturing.
Materials Used:
Study of different materials used for tools and dies, including their properties and applications.
2. Machine Shop Practices
Machining Operations:
Training in various machining processes, including milling, turning, grinding, and electrical discharge machining (EDM).
Precision Measurement:
Techniques for measuring and verifying tool and die dimensions using precision tools.
3. Press Tool Design and Construction
Understanding Press Tools:
Design principles and construction methods for different types of press tools, including stamping dies and injection molds.
Tool Design Software:
Introduction to CAD/CAM software used in the design and simulation of tools and dies.
4. Maintenance and Repair of Tools and Dies
Preventive Maintenance:
Strategies for preventative maintenance of press tools and dies to extend their lifespan and maintain functionality.
Troubleshooting and Repair:
Techniques for diagnosing issues and performing repairs on malfunctioning tools and dies.
5. Manufacturing Processes
Production Techniques:
Overview of manufacturing processes that utilize press tools, such as stamping, punching, and forming.
Lean Manufacturing Principles:
Concepts of lean manufacturing and how they apply to tool and die maintenance and production efficiency.
6. Quality Control in Tool and Die Production
Inspection Techniques:
Methods for inspecting tools and dies to ensure they meet quality and safety standards.
Quality Assurance Processes:
Understanding quality assurance practices in tool making and production to minimize defects.
7. Health and Safety in the Workshop
Safety Standards:
Training in workshop safety practices, including the proper use of tools and equipment.
Risk Assessment:
Identifying potential hazards in the workplace and implementing safety measures.
8. Practical Training and Project Work
Hands-On Experience:
Practical sessions in workshops where students apply learned skills to real-world projects involving tool and die maintenance.
Capstone Project:
Completion of a final project that showcases the skills and knowledge acquired throughout the program.
Assessment:
Assessment methods in this program may include:
Practical Assessments:
Evaluation of hands-on skills in tool and die maintenance and repair.
Written Exams:
Testing theoretical knowledge on tool design, manufacturing processes, and quality control.
Project Presentations:
Presenting completed projects to instructors and peers for evaluation.
Career Opportunities:
Graduates of the Advanced Diploma in Production-Press Tool and Die Maintenance can pursue various career paths, including:
Tool and Die Maker: Specializing in the fabrication and maintenance of tools and dies used in manufacturing processes.
Maintenance Technician: Responsible for the upkeep and repair of machinery and tooling in manufacturing facilities.
Manufacturing Engineer: Involved in the design, improvement, and optimization of manufacturing processes.
Quality Control Inspector: Ensuring that tools and dies meet established quality and safety standards.
Production Supervisor: Overseeing production operations and coordinating maintenance activities within a manufacturing setting.
This advanced diploma program prepares students for rewarding careers in the essential field of tool and die maintenance, contributing to the efficiency and quality of manufacturing processes. If you have any further questions or need more information, feel free to ask!
